The Hydrostat test rig – 
for quality assurance whatever the weather

Your contact partner

HYDROSTAT - Your partner for innovative test benches

Since 1995, HYDROSTAT has stood for reliable damping solutions and precise test bench technologies that protect both lives and assets. With more than 30 years of experience, we have established ourselves as a leading provider in the development and manufacture of innovative damping systems and test stand solutions. Our test rig technology fulfils the highest safety and quality standards and is used successfully in a wide range of industries worldwide - from transport and heavy industry to industrial applications and special solutions.

Our location in Herten forms the centrepiece of our production, development and testing. This is where state-of-the-art technology and in-depth expertise come together to develop solutions that are both innovative and extremely efficient. Thanks to the close collaboration of our interdisciplinary team of experienced engineers and technicians, we ensure that our products and damping solutions meet the highest quality requirements and are continuously developed further.

Efficiency, safety and sustainable quality assurance are always at the centre of our work. Our solutions not only offer immediate added value, but also ensure the long-term success of your projects and investments. Rely on HYDROSTAT to optimise your test bench solutions and continuously improve the quality of your plants and systems.

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Precise test methods at a glance

Dynamic test bench:

  • Maximum load: 80 tonnes
  • Track length: 44 metres
  • Maximum run-up speed: approx. 6 m/s
  • Special feature: Covered measuring technology for weather-independent tests

Static test bench:

  • Applications: Static load tests to determine strength and deformation behavior
  • Equipment: High-precision sensors for accurate measurement data acquisition

Life test bench:

  • Function: Computer-controlled simulation of long-term stresses
  • Objective: Ensuring the longevity and reliability of our products

HYDROSTAT: Test procedure

Dynamic Impact Tests:

Simulation of real-world loading scenarios to analyze behavior under dynamic conditions.

Static Tests:

Verification of structural integrity through controlled loading cycles.

Lifespan tests:

Long-term tests to determine product lifetime under different conditions.

Non-destructive material testing:

Magnetic particle surface crack detection: Detection of surface cracks using magnetic particle technology.

Ultrasonic testing:

Identification of internal material defects using ultrasound technology.

Advantages of our test benches:

[Translate to en:] Sonne
Weather independence:

Thanks to covered measuring technology, tests are possible in any weather.

[Translate to en:] Präzision
High precision:

Modern sensors and computer-controlled systems ensure precise measurement results.

[Translate to en:] Flexibilität
Flexibility:

Adaptable testing procedures for different requirements and industries.

Industry solutions:

Railway technology:

Our railway test benches ensure the highest precision. Rail vehicle components are tested under realistic loads. Dynamic testing procedures and modern sensor technology detect weak points early on and optimize safety systems and approval standards.

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Heavy industry:

In heavy industry, our test benches test machine and plant components for maximum resilience. Precise vibration and fatigue tests identify weak points, increase efficiency, and enhance safety under extreme operating conditions.

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Hydraulic engineering:

In hydraulic engineering, our test benches test hydraulic structures and damping elements. We test dams, bridges, and coastal defense structures under realistic water and environmental conditions. State-of-the-art measurement technology ensures stability and long-term investments.

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Special version:

We develop customized testing concepts for special designs. Individual test procedures are adapted to specific material combinations and complex load scenarios. Our experts guarantee the highest quality standards and safety.

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Industrial applications

Our test benches ensure quality and safety in industrial manufacturing. Precise load tests and long-term testing verify machines and systems. State-of-the-art measurement technology and real-time analyses optimize production processes and extend the service life of components.

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The Hydrostatic Principle

HYDROSTAT dampers have been reliably protecting lives and assets since 1995. We offer you comprehensive services – from consulting and development to manufacturing and testing.

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Das Hydrostat-Prinzip

Your Personal Contact

We are happy to assist you: At HYDROSTAT, you can expect expert advice that puts you and your project at the center.

Contact us: Tel: +49 2366 9383311.

get in touch with Hydrostat